Best Practice for Handling High Voltage EV Batteries

Electric Vehicles (EVs) are transforming the future of transportation by offering lower emissions and higher energy efficiency compared to traditional internal combustion engines. At the heart of every EV lies a high-voltage (HV) battery system, which powers the vehicle. These batteries operate at voltages between 400 to 800 volts or more, these batteries present specific safety challenges that must be addressed during handling.

When transporting HV batteries to dealerships for replacement or servicing, the process of loading and unloading can be both difficult and time-consuming. To simplify this task and enhance safety, ATS ELGI has developed the EV Battery Stacker, designed specifically for the efficient and safe handling of HV batteries during loading and unloading from transport vehicles.

The EV Battery Stacker is engineered with advanced features that ensure precise and secure movement of these heavy and high-voltage batteries. Its ergonomic design not only reduces the physical strain on workers but also minimizes the risk of accidents during battery transfer. By providing stability and control, the stacker helps prevent damage to the battery and the vehicle, ensuring that the batteries remain intact during the entire loading and unloading process.

Important Specifications

There are some important specifications about ATS ELGI’s EV Battery Stacker that are mentioned below. We are committed to providing you with all the essential information to help you make an informed decision.

Lifting Capacity	1000 kg
Lifting Height	1800 mm
Fork Arm Length	1200 mm
Battery Capacity	48 v

Applications

The EV Battery Stacker is designed to efficiently load and unload HV battery packs from transport vehicles, requiring just one or two personnel to operate.
In addition to handling battery packs, it can lift the HV battery from its wooden crate and seamlessly place it onto the ATS ELGI EV Battery Lift for further servicing using the webbing sling.
The Stacker can get into the cargo bed of the transport vehicle for loading and unloading the Battery Pack.
The stacker also doubles as a versatile tool for moving spare parts and accessories, making it a multi-functional solution for various material handling tasks.

Special Features

Easy to handle battery pack unloading and loading from the truck.
Retractable fork for loading and unloading from the truck.
Easy manoeuvring as it has 2 swivel wheels at the rear side.
Very Low minimum height for easy Battery Transfer.
Dual Purpose Handling: Battery / Drivetrain Transfer.
Easy Button Operations (UP,DOWN).

Conclusion

Additionally, the EV Battery Stacker is equipped with intuitive controls that make the operation simple, allowing technicians to position the battery accurately without the need for excessive manual effort. By integrating this solution, dealerships can improve efficiency, reduce downtime, and enhance the overall service experience for EV owners.

Reference:

https://biofunctionalhealth.com/blog/how-the-study-of-ergonomics-helps-decrease-workplace-injury